How to dismantle the bottle blowing machine framework of Krones?

Introduction

Step 1: Safety Precautions

Prior to initiating the dismantling process, it is crucial to ensure your safety and the safety of others involved. Carefully read and understand the machine-specific safety guidelines provided by Krones. Wear appropriate personal protective equipment, such as gloves, safety glasses, and protective clothing, to minimize any potential risks.

Step 2: Familiarize Yourself with the Machine

Before dismantling any component of the bottle blowing machine framework, it is essential to thoroughly understand its structure and functioning. Study the machine's technical documentation and assembly drawings provided by Krones. Familiarize yourself with the various components, subassemblies, and their interconnections.

Step 3: Prepare the Workspace

Create a spacious and organized workspace, ensuring sufficient lighting and ventilation. Arrange the necessary tools and equipment nearby, including wrenches, sockets, spanners, and lifting devices. Keep the workspace clean and free from any unnecessary clutter to avoid any potential accidents or damage to components.

Step 4: Disconnect Electrical and Pneumatic Connections

Begin dismantling by disconnecting all electrical and pneumatic connections associated with the bottle-blowing machine framework. Follow the guidelines provided by Krones for proper disconnection and labeling of each connection. Pay attention to the color-coded or labeled wires and hoses to avoid confusion during reassembly.

Step 5: Remove External Covers and Guards

Unscrew and remove the external covers and guards from the bottle blowing machine framework. Use appropriate tools to avoid damaging the covers or surrounding components. Keep track of the fasteners and labeling, as some covers may have specific positions during reinstallation.

Step 6: Unbolt Major Components

Proceed to unbolt and remove the major components of the framework one by one. Refer to the technical documentation provided by Krones to identify the bolts and their corresponding sizes. Carefully store the removed bolts, washers, and nuts in labeled containers to prevent loss or confusion during reassembly.

Step 7: Disassemble Subassemblies

Once the major components are detached, disassemble the subassemblies according to the sequence specified in the technical documentation. Pay close attention to the provided diagrams and instructions to avoid damaging any delicate or intricate components. Place smaller parts and fasteners in separate labeled containers for easy organization.

Step 8: Document the Disassembly Process

Throughout the dismantling process, document each step with detailed notes, photographs, or video recordings if possible. This documentation will serve as a valuable reference during reassembly. Ensure the accuracy and clarity of the documentation to enable an efficient and error-free reconstruction of the bottle blowing machine framework.

Step 9: Clean and Store Components

After complete disassembly, thoroughly clean all the components of the bottle blowing machine framework. Use appropriate cleaning agents and methods recommended by Krones to remove any dirt, contaminants, or residue. Ensure that each component is completely dry before storing them in a clean and organized manner to prevent damage or oxidation.

Conclusion

Dismantling the bottle blowing machine framework of Krones requires a systematic approach and adherence to safety protocols. By following this comprehensive guide, the mold base industry professionals can disassemble the framework efficiently and accurately. Remember to refer to the technical documentation provided by Krones throughout the process and maintain meticulous documentation for a successful reassembly of the machine framework.