How to construct a 2-meter high formwork support frame in the Mold Base industry
Constructing a 2-meter high formwork support frame is a crucial step in the Mold Base industry, as it provides the necessary strength and stability during the molding process. In this article, we will discuss the step-by-step process to create a robust and professional formwork support frame.
Materials needed:
- 4 pieces of 2-meter long steel pipes
- 2 pieces of 1-meter long steel pipes
- 4 steel pipe connectors
- 8 steel bolts with nuts and washers
- Metal bender
- Welding machine
- Measuring tape
- Marker
Step 1: Measuring and marking
Start by measuring and marking the steel pipes according to the required dimensions. The vertical pipes should be 2 meters long, while the horizontal pipes should be 1 meter long. Use a measuring tape and marker to ensure accurate measurements.
Step 2: Bending the pipes
Next, use a metal bender to bend the steel pipes at right angles. Bend two of the 2-meter pipes and two of the 1-meter pipes in the same direction to create the frame's corners. Ensure that the bends are smooth and without any kinks or deformations.
Step 3: Welding the frame
Using a welding machine, weld the corners of the frame by joining the bent pipes. Ensure that the welded joints are strong and smooth. Weld all four corners of the frame to create a sturdy rectangular structure.
Step 4: Attaching the horizontal pipes
After welding the frame, attach the two 1-meter pipes horizontally to the top and bottom of the frame. Use steel pipe connectors to secure the horizontal pipes to the vertical pipes. When attaching the connectors, ensure that they are aligned and tightly fastened using steel bolts, nuts, and washers.
Step 5: Reinforcing the frame
To increase the stability and strength of the frame, reinforce it by adding additional braces and cross supports. These can be welded diagonally between the corners or placed horizontally across the frame. The number and positioning of these reinforcements depend on the specific requirements of the mold.
Step 6: Inspecting the frame
Once the frame is complete, carefully inspect it for any weld defects, cracks, or weak points. Thoroughly examine all joints and connections to ensure their integrity. If any issues are identified, re-weld or reinforce the affected areas as necessary.
Step 7: Testing the frame
Before using the formwork support frame in the Mold Base industry, it is essential to conduct a load test to ensure its strength and stability. Apply a load equivalent to the expected weight and force exerted during the molding process. Observe the frame for any signs of deformation or failure. If the frame passes the load test successfully, it is ready for use.
In conclusion, constructing a 2-meter high formwork support frame in the Mold Base industry requires careful measurements, precise bending and welding, and proper reinforcement. Following the steps outlined in this article will result in a sturdy and professional frame that provides the necessary support during the molding process.
