Introduction
In the mold base industry, structures that provide support and stability are crucial for the successful production of molds. These tall support structures are often used to hold the mold plates and ensure proper alignment during the injection molding process. In this article, we will explore the classification of tall support structures commonly used in the mold base industry.
1. Rigid Mold Plates
Rigid mold plates are the most basic type of tall support structures. They consist of a solid plate made of high-quality materials such as steel or aluminum. The rigidity of the mold plates ensures that there is no flexing or bending during the injection molding process, maintaining the structural integrity of the mold base. Rigid mold plates are often used in applications where high precision and stability are required.
2. Inserted Pillars
Inserted pillars are another commonly used tall support structure in the mold base industry. They are cylindrical pillars that are inserted into the mold plates to provide additional support. These pillars are usually made of steel or other durable materials to ensure strength and stability. Inserted pillars are especially useful in large mold bases where the weight and size of the mold plates require more support.
3. Guided Support Posts
Guided support posts are tall support structures that not only provide vertical stability but also assist in horizontal alignment. They are designed with precision-guided surfaces that ensure accurate positioning of the mold plates. The guided support posts are typically threaded and can be adjusted to achieve the desired height and alignment. This type of tall support structure is commonly used in molds that require frequent mold plate changes or adjustments.
4. Upright Columns
Upright columns are tall support structures that consist of vertical posts connected to the mold base. They provide support for the mold plates, preventing any movement or vibration during the injection molding process. Upright columns are often used in molds for large and heavy parts, as they offer excellent stability and load-bearing capabilities. The height of the upright columns can be adjusted to accommodate different mold plate sizes.
5. Tie Bars
Tie bars are tall support structures that are used to hold the mold plates together. They are threaded rods that pass through the mold plates and are secured with nuts or other fastening mechanisms. Tie bars not only provide support but also help maintain the alignment of the mold plates during the injection molding process. They are commonly used in molds that require high clamping forces and where the mold plates need to be securely held together.
Conclusion
In summary, the mold base industry relies heavily on various tall support structures to ensure the stability and precision of the molds used in the injection molding process. Rigid mold plates, inserted pillars, guided support posts, upright columns, and tie bars are some of the commonly used tall support structures. Each type has its specific function and application, catering to different mold base requirements. By understanding and utilizing these tall support structures effectively, manufacturers can achieve high-quality and consistent production of molds.
