How to set the internal horizontal mesh of the formwork supporting frame for pan coupling?

How to Set the Internal Horizontal Mesh of the Formwork Supporting Frame for Pan Coupling

Setting the internal horizontal mesh of the formwork supporting frame for pan coupling is an important step in the Mold Base industry. It ensures the stability and strength of the mold base, allowing for efficient and precise pan coupling. In this article, we will discuss the process of setting the internal horizontal mesh, providing clear instructions for professionals in the field.

Step 1: Prepare the Formwork Supporting Frame

Before setting the internal horizontal mesh, it is essential to prepare the formwork supporting frame. This frame should be sturdy and securely fixed to the ground. It is recommended to use steel or aluminum for the formwork supporting frame, as they provide excellent structural strength.

Step 2: Determine the Mesh Size

The size of the internal horizontal mesh depends on the specific requirements of the pan coupling. It is crucial to consider the load-bearing capacity and the spacing between the pans. Generally, a mesh size of 100mm x 100mm is commonly used for pan coupling in the Mold Base industry. However, this can vary depending on the project requirements.

Step 3: Mark the Mesh Points

Using a measuring tape or ruler, mark the points where the horizontal mesh will be placed on the formwork supporting frame. Ensure that the spacing between the mesh points is consistent according to the chosen mesh size. Accuracy in marking the mesh points is vital for maintaining the structural integrity of the mold base.

Step 4: Weld the Mesh

Using a welding machine, carefully weld the mesh at the marked points on the formwork supporting frame. Ensure that the mesh is properly aligned and securely attached to the frame. Welding should be done by a skilled welder to guarantee the strength and durability of the mesh connections.

Step 5: Reinforce the Mesh

To further strengthen the internal horizontal mesh, additional reinforcement bars can be welded along the edges of the mesh. These bars provide extra support and prevent any potential deformation or damage during the pan coupling process. The reinforcement bars should be adequately spaced and strongly connected to the mesh, ensuring optimal reinforcement.

Step 6: Inspect and Test

Once the internal horizontal mesh is set, it is crucial to thoroughly inspect and test its integrity. Check for any welding defects or weak points in the mesh connections. Conduct tests by applying pressure on the mesh to ensure it can withstand the load-bearing requirements during pan coupling. Any identified issues should be promptly addressed and rectified before proceeding with the mold base construction.

Conclusion

Setting the internal horizontal mesh of the formwork supporting frame for pan coupling is a critical process in the Mold Base industry. By following the steps outlined in this article, professionals can ensure the stability, strength, and precision of the mold base. It is essential to prioritize accuracy, quality welding, and proper reinforcement to guarantee optimal performance during the pan coupling process. With a well-set internal horizontal mesh, mold bases can achieve efficient and reliable pan coupling, contributing to successful mold manufacturing.